Sunday, May 30, 2010

An Etsy Adventure

We have started an Etsy page, where we plan to sell the items that we have been making. We are starting out by posting some of the brushes we featured in an earlier post, the black bamboo ones. We will soon be adding some pottery and hopefully some knitting will be coming soon as well (she says probably not). Also, we have linked our Etsy page to this blog so that it is easy to locate our shop. So please take a look and let us know what you think, and any suggestions will be appreciated.

Friday, May 28, 2010

A Treadle Darkly

Working on this treadle wheel feels like I take one step forward and two leaps back. The last post I said that it was finished and I was getting ready to actually make some pottery on it. Well the next day we head into the studio to find that some time since we left the day before and arrived that morning someone had taken it upon themselves to break it (probably not on purpose, they probably stepped on the flywheel which broke my “awesome” JB Weld job). Anyway, today I go in hoping to catch our friend Maki so she can mig weld the “weld” that broke. Which we do and she does weld it for us, although after she has finished and left for Alaska I realize that the other JB Weld has broken (from the heat or something else I don’t know) and now I’m stuck with an almost finished treadle wheel. It seems that the driveshaft has been giving me the most problems, when I thought it would be the easiest part. That will show me to think something is easy before even trying to do it once. I think the hardest part for me is knowing that I have to rely on other people to weld these parts for me, if I could and had the equipment to do it I don’t think I would be as upset. Well, I guess welding gear is a good investment for the future if I plan on building my own equipment. I’m going to try another approach to the driveshaft, I’m going to use pipe instead of solid steel. This way I can use pipe elbows to make the ninety degree turns that I need for it to be a treadle wheel. I think I might try to do that tomorrow, I’m already feeling better about going back to work on this rollercoaster of a project.

Tuesday, May 25, 2010

And the Treadle Marches On

The treadle wheel will be finished this week (I have to keep reminding myself this, because I need to move on to other projects). Truthfully I am looking at finishing this project tomorrow; I just have to glue one more piece of metal into the frame and then make the seat (which I don’t see as taking that long (he says knowing he will regret it later)). So today I attached the drive shaft to the wheel head and to the flywheel, and it all spins nicely.



Here is a photo of the driveshaft; the part that is offset is what makes this a treadle wheel as opposed to a kick wheel.



I also made the piece that attaches to the foot peddle and to the driveshaft, I have used an old leather belt, some screws, a piece of two by four (cut in half and laminated together). In this picture there is a piece of metal bar sticking out of one side, I have since removed it because it was too long, I have replaced it with a hinge that I had lying around.



I also have cut the board for the foot peddle, attached the piece that attaches to the foot peddle to the foot peddle and to the driveshaft as well. I will have this project finished and will post pictures of the first pots that I will throw on this treadle wheel by Friday (I promise).

Sunday, May 23, 2010

Post #12

I just wanted to give an update on the T.A.R.D.I.S. and the treadle wheel, since it’s been a while since we talked about them. The T.A.R.D.I.S. first, the mission has been scrapped at least for a little while. We got a little busy with the end of the semester and accidentally let the slabs dry out to much. This is okay with us because we have come up with another way to make it that will involve much less carving, and will (hopefully) make it look better. For those of you who haven’t had the pleasure of knowing who Doctor Who is here is a link to Wikipedia’s Doctor Who page.
Now something completely different (the treadle wheel). We ran into a little problem with welding the drive shaft together, meaning we didn’t realize that we didn’t have the gas to weld with. Although we were able to get our friend Maki to weld part of it, we had to resort to J.B. Weld (a type of epoxy for those not in the know) for the rest of the “welding”. I think it will be strong enough to take the strain of treadling. This means that I will finally (this time I really mean it) get to put the whole thing together this week (I’m hoping tomorrow) and give the wheel a spin (or treadle...).
I will post some pictures of the finished wheel and the start of the new T.A.R.D.I.S. within the coming week. In the mean time please in joy this drawing done by my wife of the future me and our two hypothetical children:

Thursday, May 20, 2010

Table for Two

We have finished our low Japanese style dining table (it look’s kind of like a coffee table I know).




In the last table update we had just finished staining the table, when I realized that I needed to fill in the holes with wood filler. Since then we have sanded the whole thing over again (because the wood filler we used didn’t take the stain that well), re-stained the table, and put a couple of coats of paste wax on it to seal and give it a slight gloss. We also made the legs for it, as you can see from the photo we have two curved legs. The first idea was to have a complete oval for the support the idea being that it would mimic the table top. This idea was flawed in a couple ways the first being that we didn’t have the wood to finish a complete oval, and the second was that when I set up the two ends we liked it much better than the oval idea. So on Monday I glued and screwed the legs together, Tuesday I sanded them down to get the curved look to them, and yesterday we stained, sanded, waxed, and put the whole thing together. Today we got to bring the table home, here is a photo of the table in our living room (we don’t have a dining area because we currently live in a small apartment). The final dimensions are sixteen inches tall by thirty inches wide by forty-eight inches long. And as promised here are some photos of the table in our small apartment (please ignore the mess...).


Saturday, May 15, 2010

Where the Red Table Grows...

I have roughed out the shape of the table (as you can see from the photo below), and my other half has cut out the place for the star and place the star in the table. It’s really starting to look like a table now, very exciting for us.



. I have also sanded and smoothed out the corners of the table, and stained the top of it, which you can see in this photo.



Only to realize after I stained it that I needed to fill in all of the big gaps that were left after my shoddy construction (not really, the two by fours were not all the same size, which I thought was weird). So I will now go back and fill in the gaps, and give the whole table a good sanding once again. I am hoping to get this table finished and put into use next week some time. I will post some pictures of it in our home when we get it finished.

Friday, May 14, 2010

A Star is Born

We’ve (I say we, I really mean me) have started on a new dining table. We’re building it out of reclaimed two by fours and will have a Baha’i star inlaid (using a piece burl wood we had laying around) in the center(ish) of the table. Here is a photo of the table after we (I) assembled it but before we placed the star into the table top.



You can see the star sitting on top of the table; it’s about eight inches across (the star not the table). The table is roughly fifty inches by thirty inches, and will be about seventeen inches tall when finished. We are planning on sitting on the floor with a zafu as a cushion, that’s why the table is so low. The table has sharp corners in this photo, but we are planning on curving the sides and rounding everything out before we are finished.

Thursday, May 13, 2010

[witty title here]

Well, I have really finished the frame for the treadle wheel (I noticed in the last post the photo was of an earlier incarnation of the frame, it is truly complete now). I was missing a few support beams, and had to move one that was in the wrong place.



I have also completed the splash pan, and my other half has started work on the drive shaft. Here is a photo of the steel plates that get attached to the drive shaft; this is before they were grinded and filed down to the right size.



Tomorrow it looks like the whole thing might finally get finished (I know I have been saying that but I truly mean it this time...I hope). I can’t wait to try it out and see all of the things that I can do better next time (they already seem to be mounting up (which is a good thing in my book)). I plan to build another one this summer, I am teaching a class at the college (Stephen F. Austin) this summer on brush, tool, and equipment making. And a couple of them seem really interested in making their own treadle wheel, so it seems like it will be a fun summer.

Wednesday, May 12, 2010

Memoirs of a Treadle Wheel

I just wanted to post a quick update on the treadle wheel. I’ve completed the frame (as you can see from the photo), and have moved on to working on the splash pan, treadle peddle (I don’t know what it’s really called), and the part that attaches the treadle peddle to the drive shaft. I’m still waiting for my drive shaft to be finished; I’m hoping that it might get finished (or at least started on) tomorrow.



While I am waiting on that I’ve been working on making some more brushes. This time I have been playing around with a deer tail this time, it’s a little more difficult than the squirrel hair because I have to bind the hairs differently. It seems to be going pretty good (once I figured it out a good way to bind the hairs), I am ordering some more squirrel (grey and fox) tails, and another deer tail tonight. Hopefully they will get here soon, and I can get some more brushes made (oh yeah, and finish that treadle wheel project.....).

Tuesday, May 11, 2010

Time And Relative Dimension In Space

The other half has started on a T.A.R.D.I.S. cookie jar (it's more of a box really (a police box)). Here is a photo of it after it has been constructed but before any carving has been done, and before the heart of the T.A.R.D.I.S. has been put in (with out that you can’t travel through time and space...). Anyway, I will get some measurements so you can have an idea of how big it is, all I know right now is that it looks like it will hold a lot of cookies!!

Monday, May 10, 2010

Bamboo Snob.....

I just wanted to share some photos of the black bamboo after it has been cut down to length for the brush handles. They also have been sanded and de-limbed (meaning the limbs or branches have been removed). This first photo is before I take all the wax off of the bamboo, as you can see it looks cloudy. This is from the dirt and wax that coats them.



This next photo I’ve used my handy dandy propane torch to melt the wax off the bamboo. As you can see they are no longer cloudy, which makes the colors brighter and gives them a kind of gloss.



I fear that I’ve become a bamboo snob, because I no longer like working with the green bamboo. The black stuff seem so much more alive, I dread the day when my stock of black bamboo runs out and I’m forced to return to the green stuff. Although, I’ve acquired some black bamboo to grow, right now it seems to not be doing much. We are hoping that it’s growing roots, and will send up some shoots...soon...

Sunday, May 9, 2010

Treadle Wheel (the saga continues)

Well, the treadle wheel is coming along nicely. Although I had a minor set back this past Friday, something to do with angles and me not being able to figure it out, and then me getting frustrated, followed by me going home... But after having the weekend to think about it I have figured it out, and will get back on track on Monday. I have constructed most of the frame, only a few more boards to cut. While I have been working on that my other half has been cutting out some steel plates that will attach to the flywheel and the drive shaft. She has a lot of grinding followed by a bit of welding to do in the next few days. I also seem to keep forgetting to take photos of the work in progress; I will fix that though and have some to post soon.

Wednesday, May 5, 2010

Treadle Wheel (An update)

Here is an update on the treadle wheel I’m currently making. I have made the flywheel, and that’s it.... I made it out of some plywood I had laying around, cutting eight rounds that were two feet four inches across and a half inch thick. I then laminated them together to create a flywheel that is four inches thick. This, I am told, will create a flywheel that is of average weight (I will weight it and let you know the exact weight), from there you can make it lighter or heavier depending on your throwing style. I’m going to keep this weight and see how I like it. Here is a front view and a side view of the flywheel as it is now, I still have some work to do on it to make it look nicer.




Today I bought the wood to make the frame of the treadle wheel. I’m using two by fours and laminating them together to make them a little sturdier. Tomorrow I will be buying the steel for the center beam that runs from the flywheel to the wheel head, as well as going to Onalaska to pick up some more black bamboo and hopefully a raccoon tail (we will see if it’s any good for brushes). Hopefully Friday I will start constructing the frame and start putting it all together, I would like to get it finished by next Monday, but we will see...

Tuesday, May 4, 2010

Black Bamboo Brushes

Here is a quick post about some brushes we have been making. These are not our first brushes, but they are the first ones we really like.



The handles are made from black bamboo, and the tips are made from grey squirrel tails.



Also, we have started burning an enso onto the back ends of the brushes to identify them as being made by us.

Sunday, May 2, 2010

With a Bang...

I want to start this blog off with a bang.... as in the bang of a hammer and other noises made by other tools. Meaning I am going to start off talking about making tools and equipment for use in my (at the moment non existent) pottery studio. My first major project will be the construction of a Leach style treadle wheel built from the ground up. I will be posting pictures as the project proceeds, along with photos of other smaller projects that I will also be working on like brush making, and various tools for the potter. Stay tuned for more exciting episodes as we (my wife and I) slowly build our dream studio.